Kummler and Matter Overhead

By Brent Efford

 

"Kummler and Matter overhead is also widely used in Wellington. It was
installed (by crews sent out from K&M in Switzerland) throughout the
downtown area in the early 1980s, as part of the general revamp of the
trolleybus system. It has since been installed on suburban sections when
renewals become due, particularly on curves. Because of this process, K&M
overhead is now mixed with older overhead designs, making for a fascinating
experience for overhead aficionados like myself. On the short Aro St branch,
where I live, there is within about 1 km some K&M overhead, some of it
suspended from bracket arms, some Ohio Brass, a few old BICC hangers and
quite a lot of locally manufactured stuff copying OB designs.

The Wellington experience with K&M switches has not been so positive. The
original downtown installation included a large number of switches, most of
which have now been replaced by local variants of the OB design, or removed
as part of overhead simplification. The K&M switches are very complex and
quite delicate and seemed unable to cope with the mechanical stresses here.
(Peter may want to comment about the influence of local driver habits!) For
a time it was common to see an overhead crew struggling to rebuild a switch
as etb traffic banked up and twisted copper runners lay in the gutter.

The K&M switches were originally supplied with little white light signals
suspended beside the switch. They indicated the direction the switch was set
in, but were of no use to the driver, who could not see them at the crucial
time because of their location. They were soon removed. Are they used
overseas at all?"

So the failure of the K&M switches was due to a complex and fragile design
which could not stand up to the mechanical rigours of daily operation, at
least in this city. When the K&M facing switches were in operation I do not
recall that they could be used any faster than the old OB designs - but
perhaps the drivers had become cautious through experience!

 

By Derek Cheung

Most of the switches in San Francisco are controlled by the Fahslabend
induction switch control system, and most switches are set for the
"straight through" direction of travel. Pavement markings indicate to the
driver exactly when he/she should be/should not be signalling to activate
the switch. They also use pavement markings to show where the "dead spots"
in the overhead are.

Vancouver doesn't use K&M special work nor Fahslabend switch control, but
we do have pavement markings to indicate which direction "power on" takes
at power on/power off switches. These markings also indicate to the driver
exactly when to "power on"...


by Brent Efford


I hope I didn't give the impression that Wellington had found K&M overall to
be a failure - only the special work, which failed due to its fragility. The
curve and tangent design appears to be very successful, to the extent that a
lot of suburban curve work has been retrofitted with the K&M flexible
suspension system, replacing rigid OB style curve segments. My impression is
that vehicle speeds around these curves can be higher, and operation is
certainly smoother and quieter.

One slight downside I have witnessed with the flexible K&M tangent
construction is that a rough dewirement can propagate a sine wave ripple
along the trolley wire for several blocks, violent enough to throw off the
poles of other trolleybuses on the section. Rigid suspension would damp out
such shaking of the wire in 2 or 3 spans. On the other hand, dewirements are
much less common now.

It is interesting to note how much OB and K&M style components are mixed and
matched in Wellington. There are OB span insulators supporting the K&M
pendulum wires, K&M nylon span hangers supporting OB ears, steel span wires
supporting K&M insulators supporting OB ears and so on. The lines
maintenance people must have overcome the problem of differing screw thread
standards somehow.

Wellington also uses pavement markings to indicate how switches should be
operated. In our case the marking is a yellow bar at right angles to the
direction of travel, with "on" and "off" underneath, according to the
direction to be taken. There are also markings, consisting of a rectangle
with a diagonal stripe, to indicate where to power off for section
isolators. Are these pavement markings similar to those in Vancouver, San
Francisco etc? Or does each city do its own thing?

by Jim Holland

San Francisco uses a filled-in-circle of yellow for *each* breaker and as a
rule there are two breakers (insulators) at every switch. Where two directions come
together or diverge, a tail is used to indicate the direction of the breakers.

We don't have any more of the power switches - just selectric and induction.
Markers are not needed for selectric and a simple circle is used for induction.
Wayside lights indicate the setting of the switch and while perfectly visible to the
operator/driver, the bulbs themselves are usually burned out. Couldn't dropping
resistors help this problem? Or a voltage rating for the bulbs about 10% higher than
the operating voltage!

I believe that the K&M intersections on the 1 California are going to be
replaced with standard Ohio Brass type construction within the next couple years, at
least this is what the overhead crews are indicating. I have *not* seen this in any
of Muni's planning manuals, long or short range.

My biggest beef with modern day trolley coach overhead construction is that
they place the curves so far to the inside of the curve that there is no room for a
coach to use its maneuverability - it is essentially like a streetcar, stuck on a
fixed guideway. The only room to maneuver is move to the inside of the turn but the
coach would be so far out of alignment that it would either be completely on the
sidewalk or COMPLETELY in the lane of opposing traffic. And while there may be an
*element* of benefit to this design in that the poles are travelling slower than the
coach to decrease dewirements, stretching the poles to the max through overhead
special work is a formula for disaster - I absolutely do NOT respect this type of
construction.

I first noticed this with the K&M construction for the 1 Cal and thought it
odd, but it proliferates with recent construction and has caused some MAJOR headaches.
For the coaches returning to the Presidio garage from the 5 Fulton or 21 Hayes, their
turn from Turk to Masonic is a prime example. This is a left turn with a dedicated
left turn lane and the wires are to the left of the double yellow line divider BEFORE
the first crosswalk. A coach CANNOT pull directly into the intersection to preempt a
left turn when traffic clears resulting in many near miss accidents. Many drivers did
not realize the wires were so far to the left when the new wires were first used and
when they were making *normal turns* the poles would not reach the wires. This
happened for months. And this is *just one of MANY* similar types of turns!

Another very bad feature of overhead construction is in the hardware known as
a mechanical crossover. It is officially known as the "Type SM Mechanical Crossovers"
and Catalog #s 22441 for 10 degrees and 22442 for 15 degrees by Ohio Brass. This is
for the shallow crossing of two wires and contains points to carry the shoe through.
They are normally set in a neutral position but the shoe entering the crossing sets
the points to align for the right direction supposing preventing the crossing from
acting like a switch and causing the trolley to take the wrong wire, but I have seen
that happen MANY times. These crossings seem to freeze up rather than operate
properly making it sound like a trolley has hit a brick wall and usually causing a
dewirement. The overhead crews say they have more trouble with this crossing hardware
than anything else they deal with. These crews also indicate that they get generic
products from a number of different sources. That MIGHT be part of the problem.