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The RELIABILITY Procedure

Lognormal Analysis with Arbitrary Censoring

This example illustrates analyzing data that have more general censoring than in the previous example. The data can be a combination of exact failure times, left censored, right censored, and interval censored data. The intervals can be overlapping, unlike in the previous exmaple, where the interval endpoints had to be the same for all units.

Table 30.2 shows data from Nelson (1982, p. 409), analyzed by Meeker and Escobar (1998, p. 135). Each of 435 turbine wheels was inspected once to determine whether a crack had developed in the wheel or not. The inspection time (in 100s of hours), the number inspected at the time that had cracked, and the number not cracked are shown in the table. The quantity of interest is the time for a crack to develop.

Table 30.2: Turbine Wheel Cracking Data
Inspection Time Number Number
(100 hours) Cracked Not Cracked
4039
10449
14231
18766
22525
26930
30933
3467
382212
422119
462115

These data consist only of left and right censored lifetimes. If a unit has developed a crack at an inspection time, the unit is left-censored at the time; if a unit has not developed a crack, it is right-censored at the time. For example, there are 4 left-censored lifetimes and 49 right-censored lifetimes at 1000 hours.

The following statements create a SAS data set named TURBINE thet contains the data in the format necessary for analysis by the RELIABILITY procedure.

   data turbine;                                      
      label t1 = 'Time of Cracking (Hours x 100 )';   
      input t1 t2 f;                                  
      datalines;                                      
   .   4  0                                           
   4   .  39                                          
   .  10  4                                           
   10  .  49                                          
   .  14  2                                           
   14  .  31                                          
   .  18  7                                           
   18  .  66                                          
   .  22  5                                           
   22  .  25                                          
   .  26  9                                           
   26  .  30                                          
   .  30  9                                           
   30  .  33                                          
   .  34  6                                           
   34  .  7                                           
   .  38  22                                          
   38  .  12                                          
   .  42  21                                          
   42  .  19                                          
   .  46  21                                          
   46  .  15                                          
   ;                                                  
   run;

The variables T1 and T2 represent the inspection times and determine whether the observation is right or left censored. If T1 is missing (.), then T2 represents a left-censoring time; if T2 is missing, T1 represents a right-censoring time. The variable F is the number of units that were found to be cracked for left-censored observations, or not cracked for right-censored observations at an inspection time.

The following statements use the RELIABILITY procedure to produce the probability plot in Figure 30.11 for the data in the data set TURBINE.

   proc reliability data = turbine;      
      distribution lognormal;              
      freq f;                            
      pplot ( t1 t2 ) / maxitem = 5000                          
                        ppout 
                        cframe = ligr;
      inset / ctext = black 
              cfill = ywh;                                                   
      run;

The DISTRIBUTION statement specifies that a lognormal probability plot be created. The FREQ statement identifies the frequency variable F. The option MAXITEM = 5000 specifies that the iterative algorithm that computes the points on the probability plot can take a maximum of 5000 iterations. The algorithm does not converge for this data in the default 1000 iterations, so the maximum number of iterations needs to be increased for convergence. The option PPOUT specifies that a table of the cumulative probabilities plotted on the probability plot be printed, along with standard errors and confidence limits.

The tabular output for the maximum likelihood lognormal fit for this data is shown in Figure 30.12. Figure 30.11 shows the resulting lognormal probability plot with the computed cumulative probability estimates and the lognormal fit line.

turbine.gif (6938 bytes)

Figure 30.11: Lognormal Probability Plot for the Turbine Wheel Data

 
The RELIABILITY Procedure

Model Information
Input Data Set WORK.TURBINE  
Analysis Variable t1 Time of Cracking (Hours x 100 )
Analysis Variable t2  
Frequency Variable f  
Distribution Lognormal (Base e)  
Estimation Method Maximum Likelihood  
Confidence Coefficient 95%  
Observations Used 21  
 
Cumulative Probability Estimates
Lower Lifetime Upper Lifetime Cumulative
Probability
95% Confidence Limits Standard Error
Lower Upper
. 4 0.0000 0.0000 0.0000 0.0000
10 10 0.0698 0.0264 0.1720 0.0337
14 14 0.0698 0.0177 0.2384 0.0473
18 18 0.0959 0.0464 0.1878 0.0345
22 22 0.1667 0.0711 0.3432 0.0680
26 26 0.2222 0.1195 0.3757 0.0657
30 30 0.2222 0.1203 0.3738 0.0650
34 34 0.4615 0.2236 0.7184 0.1383
38 38 0.5809 0.4085 0.7356 0.0865
42 42 0.5809 0.4280 0.7198 0.0766
46 46 0.5836 0.4195 0.7311 0.0822
 
Algorithm converged.
 
Summary of Fit
Observations Used 21
Uncensored Values 0
Right Censored Values 326
Left Censored Values 106
Maximum Loglikelihood -190.7315
 
Lognormal Parameter Estimates
Parameter Estimate Standard Error Asymptotic Normal
95% Confidence Limits
Lower Upper
Location 3.6999 0.0708 3.5611 3.8387
Scale 0.7199 0.0887 0.5655 0.9165
 
Other Lognormal Distribution
Parameters
Parameter Value
Mean 52.4062
Mode 24.0870
Median 40.4436
 
Lognormal Percentile Estimates
Percent Estimate Standard Error Asymptotic Normal
95% Confidence Limits
Lower Upper
0.1 4.37231983 1.01951851 2.76842301 6.9054406
0.2 5.09347486 1.09461144 3.34261991 7.76142271
0.5 6.33192986 1.19697974 4.37145558 9.17162146
1 7.57765033 1.27242136 5.45258925 10.5309206
2 9.22062896 1.3386637 6.93716343 12.2557295
5 12.3765197 1.38876562 9.93311498 15.4209671
10 16.0761538 1.36948098 13.6041296 18.9973729
20 22.0659696 1.31961576 19.6253961 24.8100476
30 27.7267938 1.47014088 24.9900377 30.7632626
40 33.7009724 1.96843699 30.05555 37.7885463
50 40.4435688 2.86475922 35.2010723 46.4668304
60 48.5351649 4.24027828 40.8969785 57.5999087
70 58.992838 6.33960125 47.7887686 72.8236997
80 74.1269152 9.83371315 57.155116 96.1383677
90 101.74587 17.2094871 73.0370064 141.739407
95 132.160114 26.4307611 89.3034472 195.583668
99 215.856127 55.854619 129.989628 358.442964
99.9 374.099407 121.716176 197.716048 707.835138
Figure 30.12: Partial Listing of the Tabular Output for the Turbine Wheel Data

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